什么是数字化工厂?

数字化工厂DF(Digital Factory,DF)是运用数字技术、大数据、人工智能、物联网等先进技术,将生产线和生产设备连接起来,实现高效、自动化、智能化、自适应的一种先进的制造模式。

数字化工厂DF(Digital Factory,DF)是运用数字技术、大数据、人工智能、物联网等先进技术,将生产线和生产设备连接起来,实现高效、自动化、智能化、自适应的一种先进的制造模式。

这种制造模式以数字化工厂为核心,在设计、生产、质量、物流、环保等领域,实现数据的实时感知、存储、分析、决策和控制,提高生产效率、降低生产成本、提高产品质量、提升客户满意度和创造核心价值。、智能化工厂是智能制造的核心,是未来工业生产的一种新趋势和新模式。

数字化工厂提供了全面的制造过程管理,在实际产品生产前,在计算机模拟的环境中完成虚拟生产全部过程,生成经过“数字化工厂”验证过的、实际生产所需的各种工艺数据和文档。

从应用层面看,数字化工厂核心,即是PLM、ERP、MOM、WMS、DCS五大系统的全面集成、打通和融合,并以MOM/MES(制造运营系统)为中枢核心,形成智能制造创新平台。

1、PLM系统

PLM系统(Product Lifecycle Management)是一种用于整个产品生命周期管理的软件系统。PLM系统包括设计、开发、制造、销售和维护等各个阶段,用于协调和管理整个生命周期的所有过程。

2、ERP系统

ERP系统是一个企业资源计划系统(Enterprise Resource Planning),是一种综合性的企业管理软件,旨在协调和整合企业各个方面的业务流程。ERP系统可以集成销售、采购、生产、物流、财务等多个业务领域,使各个部门之间的信息流和业务流更加协调和高效。

3、MOM系统

MOM系统(Manufacturing Operations Management)是一种用于制造业的管理系统,旨在协调和管理整个生产过程。MOM系统主要包括五个部分:生产管理、过程控制、设备管理、人机交互和数据分析。

4、WMS系统

WMS系统(Warehouse Management System)是一种仓库管理系统,旨在帮助企业有效地管理仓库,实现对供应链的优化。WMS系统可以管理仓库中的货物流动,跟踪每一件货物的位置、状态和数量,支持物流管理中的各个环节,包括收货、质检、入库、存储、拣选、装运等。5、DCS系统SCADA+PLC的生产现场控制系统。DCS系统(Distributed Control System)是一种分布式控制系统,主要用于工业自动化和过程控制。DCS系统通过分布在系统各个节点的控制器和传感器等装置,实现对生产过程的实时监控和控制。

翻译:

What is a digital factory

Digital Factory DF (Digital Factory, DF) is an advanced manufacturing mode that uses digital technology, big data, artificial intelligence, Internet of Things and other advanced technologies to connect production lines and production equipment to achieve high efficiency, automation, intelligence, and self-adaptation.

This manufacturing mode takes the digital factory as the core, and realizes the real-time perception, storage, analysis, decision-making and control of data in the fields of design, production, quality, logistics, environmental protection, etc. So as to improve production efficiency, reduce production costs, improve product quality, enhance customer satisfaction and create core value. Intelligent factory is the core of intelligent manufacturing, is a new trend and new model of industrial production in the future.

The digital factory provides a comprehensive manufacturing process management. Before the actual product production, complete the virtual production process in a computer simulation environment. And generate various process data and documents that have been verified by the “digital factory” and are required for actual production.

From the application level, the digital factory core is the comprehensive integration, opening up and integration of PLM, ERP, MOM, WMS, DCS five systems, and MOM/MES (manufacturing operation system) as the central core to form an intelligent manufacturing innovation platform.

From the application level, the digital factory core

  1. PLM system

Product Lifecycle Management (PLM) is a software system for managing the entire product lifecycle. PLM systems include stages of design, development, manufacturing, sales and maintenance to coordinate and manage all processes throughout the life cycle.

  1. ERP system

ERP system is an Enterprise Resource Planning system (Enterprise Resource Planning), is a comprehensive enterprise management software, designed to coordinate and integrate all aspects of the business process. ERP system can integrate sales, procurement, production, logistics, finance and other business areas. So that the information flow and business flow between various departments are more coordinated and efficient.

  1. MOM system

A MOM system (Manufacturing Operations Management) is a management system used in the manufacturing industry to coordinate and manage the entire production process. The MOM system consists of five main parts: production management, process control, equipment management, human-computer interaction and data analysis.

  1. WMS system

Warehouse Management System (WMS) is a kind of warehouse management system. Designed to help enterprises effectively manage the warehouse and realize the optimization of the supply chain. The WMS system can manage the flow of goods in the warehouse, track the location, status and quantity of each piece of goods. And support all aspects of logistics management, including receiving, quality inspection, warehousing, storage, picking, shipping, etc. 5, DCS system SCADA+PLC production site control system. Distributed Control System (DCS) is a distributed control system mainly used in industrial automation and process control. DCS system realizes real-time monitoring and control of the production process through the controller and sensor devices distributed in each node of the system.

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