日前，总投资100亿元的“美的数字科技产业园”项目首期用地落子广东顺德北滘，与美的厨热洗碗机顺德工厂相距仅十余公里，去年10月该工厂成功入选世界经济论坛新一批的“灯塔工厂”名单。
刚刚召开的省委经济工作会议提出，要坚持实体经济为本、制造业当家，推动制造强省建设迈出新步伐，紧紧抓住产业项目、工业投资、产业平台，加快实现产业体系升级发展。
正在加速建设中的美的数字科技产业园，将以高于“灯塔工厂”的标准打造成全国工业4.0智能制造示范基地，奋力追赶韩国、新加坡等先进国家制造业机器人密度水平。如今，数字变革正在广东这个制造大省演绎着一个个生动的故事：龙头企业“大象起舞”率先数字化转型，中小企业紧跟大潮“上云上平台”，关键核心领域突破“卡脖子”问题。数字经济浪潮势不可挡滚滚向前，广东“智”造加速崛起。
一、大象起舞：龙头企业率先开启全面数字化转型
走进美的厨热洗碗机顺德工厂，门口巨型屏幕上显示着数字孪生工厂的全景图，每一台洗碗机的生产数据实时更新、一目了然。总装车间的生产线上，视觉自动识别摄像头记录着20多道工序的动作节奏。一旦时长与既定数据发生偏差，机器会自动停止，大数据第一时间反馈给相关负责人。
这家工厂，也成为了美的第5家获得“灯塔工厂”荣誉的数字化工厂。
“工厂的数字化改造始于五年前，从研发端到生产端均应用了云计算、人工智能等技术。”工厂总经理刘玉龙介绍，数字化转型后，单位生产成本降低了24%、交付时间缩短了41%、缺陷率降低了51%。“提质增效降本得到充分体现，产能翻了一倍，员工人数减少了近一半。”他说。
测试中心负责人李博表示，如今美的集团全面数字化，旗下的工业互联网平台产品已在40多个行业广泛应用，累计服务超过21万家工业企业。“未来，我们希望将数字化经验输出给更多企业，赋能各行各业。”
目前，该工厂是全球第一大洗碗机生产基地，年产量达600万台，产品销往全球145个国家和地区。工厂的万人机器人保有量达到700台，通过工业互联网实现智能互联。
就在工厂对面，北滘港口的货船往来不息，一艘艘满载着美的洗碗机的货船正驶往全球各地。不仅是美的，在广东，越来越多的制造业巨头在数字化浪潮中勇立潮头。
深圳市共进电子股份有限公司（下称“共进股份”）办公室，相关负责人龚谱升正在查看千里之外的国内外4家工厂产线数据。
“过去，企业决策层领导需要频繁往返于多个工厂之间，浪费大量人力财力。”龚谱升表示，如今可通过由数字可视化大屏组成的驾驶舱，轻松实现多地工厂联合管理。
这背后，正是共进股份联合格创东智共同启动的设备互联项目，实现了“全球工厂一体化管理”。去年5月，格创东智入选国家级“跨行业跨领域工业互联网平台”，成为唯一源自半导体制造的国家级双跨平台。
TCL实业副总裁、格创东智科技有限公司CEO何军介绍，在成立4年时间里，格创东智对内赋能TCL多个产业，数字技术的应用为TCL华星光电所产生的有形效益就达2.3亿元。
“我理解的制造业当家，更强调科技的创新和数字经济的发展，要由需求侧的制造业驱动，制造业将成为创新的主体。格创东智将以半导体制造业作为突破重点，利用工业互联网推动制造业高质量发展。”何军认为，半导体产业智能制造转型升级已经进入深水区，更需要利用5G、物联网、AI、大数据的创新技术优势，帮助半导体工厂提升生产效率、降低生产成本。
近年来，广东大力推动制造业龙头企业加快数字化转型，支持广州、深圳、佛山、东莞打造制造业数字化转型示范城市，制造强省建设取得扎实成效。截至目前，广东累计推动2.25万家规模以上工业企业数字化转型，工业互联网产业增加值规模居全国第一。
二、集群成势：给传统产业安装上“数字大脑”
汕头市永嘉发实业有限公司（下称“永嘉发”）生产车间内，数百台纬编机同时作业。每台织机上连接着致景科技的“飞梭智纺”数字化系统，生产数据实时同步到公司电脑。
成立于1995年的永嘉发位于有“中国针织内衣名镇”之称的谷饶镇。2019年，公司开始探索传统织布工艺实现数智化生产。“工厂开展数字化升级改造迫在眉睫！”总经理张嘉伟敏锐意识到，依靠人工经验决策的管理方式已然落后。
随后，永嘉发与致景科技开展深度合作，后者是专门为纺织服装行业提供全产业链数字化升级的企业。乘着数字化转型的东风，永嘉发快速发展成为一家集专业织造、染整以及门市成品销售于一体的智能生产服务型企业。
“数字化系统覆盖了纺织产业的上、中、下游，可以对全产业链的中小企业进行快速复制。”致景科技联合创始人兼高级副总裁李亚平介绍，在上游为纺织企业提供生产经营数智化解决方案；在中游连接一批中小服装制造厂，解决“找布难”行业痛点；在下游聚焦制造实现柔性化生产。
借助数字化转型，短短3年间，永嘉发这家老牌纺织企业生产效率提升了30%。从手摇织布到机械纺织，再到数字针织机，古老的纺织产业在数字浪潮中焕发勃勃生机。
无独有偶。在被誉为“中国纺织名镇”的佛山市禅城区张槎镇，纺织企业通过数字化转型升级已形成研发、设计、生产、商贸、展销、物流等产业集群。
佛山市鑫威针织有限公司总经理陈凯是一位老纺织人。1995年入行从事纺织，2015年创办属于自己的工厂。
“传统的纺织行业想要发展得好，离不开‘降本增效’这个词，而关键就在于数字化。”凭借多年在纺织行业的积淀，陈凯成为较早一批试水数字化转型的企业家。工厂刚办起来，他就使用数字化平台接入设备。
在陈凯看来，数字化转型能使员工更加活跃起来。“以前做一单是一单，员工没有积极性。现在，员工们在手机上就可以清楚看到自己每天的工作量和对应薪酬，积极性大大提高了！”
在张槎，越来越多的上下游企业通过数字化系统“拧成一股绳”。陈凯拿出他的手机，系统里显示着原料、物流的进度。“对于下游的大布料企业来说，数字化让整个流程进度更为明晰：哪个工厂的生产进度是多少、需要多少物料，企业都可以通过数字化的平台系统辅助作出决策。”
当前，广东在全国率先开展产业集群数字化转型：在揭阳中德金属生态城园区中央工厂内，注塑生产机器全自动运转；在佛山北滘镇小家电企业，设备实现了基于互联网信息的实时更新；在东莞松山湖电子信息产业园区，智能生产线搭载了华为工业互联网平台……目前，广东累计推动超过65万家中小企业“上云上平台”。
“建议更大力度推动传统优势产业细分领域的数字化转型。当前，广东现代轻工纺织等万亿级产业集群均属于体量规模庞大、亟须转型升级的传统优势产业。这既是广东实现工业经济平稳发展的重要手段，又是构建现代化产业体系的必经路径。”工信部电子五所副所长、广东省制造强省建设专家咨询委特邀专家王勇说。
三、核心攻关：破解数字经济领域“卡脖子”问题
走进南海三山文翰湖旁的季华实验室，热火朝天的科技创新的氛围扑面而来。在大功率半导体装备研究部，研发人员一遍又一遍对新设备运行的稳定性进行测试。
省委经济工作会议提出，要强化企业创新主体地位，强化以需求为导向的科技攻关。广东半导体及集成电路产业正迎难而上、愈难愈进，加快突破数字经济领域“卡脖子”关键核心技术。
“我们早在2018年就研发出了半导体设备关键零部件2.45GHz微波电源，但关键材料却无法在国内完成生产。”季华实验室（先进制造科学与技术广东省实验室）半导体技术研究部相关负责人胡琅谈起创业初期深感无奈。
胡琅的遭遇，折射出广东半导体及集成电路产业的发展困境。
珠三角有着全国最大的芯片消费应用市场，但在整个产业链中，制造短板明显。全球芯片供应危机下，广东制造业供应链备受冲击。中流击水，半导体产业“链主”企业在骇浪中奋楫争先。
2022年8月，总投资162.5亿元的广州粤芯半导体技术有限公司（下称“粤芯半导体”）三期项目启动，新建产能4万片/月的12英寸集成电路模拟特色工艺生产线，瞄准工业级车规级芯片。11月，粤芯半导体又完成了新一轮B轮融资，资金全部用于三期项目建设。
而在2022年10月底，华润微电子深圳12英寸集成电路生产线项目也正式开工。项目一期总投资220亿元，建成将年产12英寸功率芯片48万片，产品用于汽车电子、新能源等领域。
“我们将充分发挥链主作用，助力广东打造具有全球竞争力的集成电路产业创新高地。”粤芯半导体总裁兼CEO陈卫表示，该企业自落户广州以来，吸引来自材料设备、芯片设计、封装测试、终端应用等上下游的150家企业落户黄埔开发区。
放眼全省，更广泛的协同创新正在加快推进。2021年以来，广东推动成立投资规模均超百亿元的湾区半导体、广大融智、智能传感器三大产业集团，设立总规模超千亿的6只投资基金，支持广州、深圳、珠海等打造集成电路产业发展集聚区。
而当下，在半导体及集成电路的部分领域，中国与发达国家大致处于相同起跑线，制造业立省的广东迎来“换道超车”的时代契机。“以碳化硅、氮化镓为代表的第三代半导体技术，有望成为广东发力领先的新赛道。”季华实验室大功率半导体装备研究部主任伍三忠认为。
省工业和信息化厅党组书记、厅长涂高坤表示，接下来要加快在集成电路、工业软件、高端设备、新材料等领域补齐产业链短板，建立健全以企业为主体的制造业协同创新体系，为广东制造业发展提供源源不竭的“第一动力”。
The first phase of Midea Digital Science and Technology Industrial Park, with a total investment of 10 billion yuan, has been set up in Beijiao, Shunde, Guangdong Province, just 10 kilometers away from Midea’s kitchen hot dishwashing factory, which was listed as a “beacon factory” by the World Economic Forum in October last year.
The just-held economic work conference of Provincial Party Committee proposed that we should adhere to the real economy as the foundation and the manufacturing industry as the master, promote the construction of manufacturing strong province to take new steps, firmly grasp the industrial projects, industrial investment, industrial platforms, and accelerate the upgrading and development of the industrial system.
Midea Digital Technology Industrial Park, which is accelerating its construction, will build itself into a national industrial 4.0 intelligent manufacturing demonstration base with a standard higher than “lighthouse factory”, striving to catch up with advanced countries such as South Korea and Singapore in terms of manufacturing robot density. Today, digital transformation is unfolding a vivid story in Guangdong, a large manufacturing province: leading enterprises “elephant dance” take the lead in digital transformation, small and medium-sized enterprises follow the tide of “cloud platform”, and break through the “bottleneck” problem in key core fields. The wave of digital economy is unstoppable, and Guangdong’s “smart” manufacturing is rising rapidly.
Leading enterprises take the lead in opening comprehensive digital transformation
Walking into Midea Kitchen’s hot dishwasher factory in Shunde, a giant screen at the door displays a panoramic view of the digital twin factory, with real-time updates of each dishwasher’s production data at a glance. On the production line of the assembly workshop, the visual automatic identification camera records the movement rhythm of more than 20 processes. Once the time deviates from the set data, the machine will stop automatically and the big data will be fed back to the relevant person in charge immediately.
This factory is the fifth digital factory in the United States to receive the honor of “Lighthouse Factory”.
“The digital transformation of the factory started five years ago, and cloud computing, artificial intelligence and other technologies were applied from the research and development end to the production end.” According to Liu Yulong, general manager of the factory, unit production cost has been reduced by 24 percent, delivery time has been shortened by 41 percent and defect rate has been reduced by 51 percent after the digital transformation. “Improved quality, improved efficiency and reduced cost have been fully reflected, with production capacity doubled and staff reduced by nearly half.” ‘he said.
Li Bo, head of the test center, said that Midea Group is now fully digitalized, and its industrial Internet platform products have been widely used in more than 40 industries, serving more than 210,000 industrial enterprises in total. “In the future, we hope to export our digital experience to more companies and empower all walks of life.”
Currently, the factory is the world’s largest dishwasher production base.
Currently, the factory is the world’s largest dishwasher production base, with an annual output of 6 million units and products sold to 145 countries and regions around the world. The number of 10,000 robots in the factory has reached 700, and intelligent interconnection is realized through the industrial Internet.
Just across the road from the factory, the port of Beijiao is bustling with cargo ships laden with Midea dishwashers on their way to destinations around the world. It is not just Midea. In Guangdong, more and more manufacturing giants are riding the digital wave.
Gong Fusheng, head of Shenzhen Gongjin Electronics Co., LTD. (Gongjin), checks production lines of four domestic and foreign factories thousands of miles away.
“In the past, corporate decision-making leaders needed to travel frequently between multiple factories, wasting a lot of manpower and money.” Mr Gong says joint management of multiple factories can now be easily achieved through a cockpit consisting of large digital visualised screens.
Behind this, it is the equipment interconnection project
Behind this, it is the equipment interconnection project jointly launched by Gojin Shares and GechuangDongzhi, which has realized “global factory integrated management”. In May last year, Gechuang Dongzhi was selected as a national “Cross-industry and cross-field Industrial Internet platform”, becoming the only national dual-platform company originating from semiconductor manufacturing.
He Jun, vice president of TCL Industry and CEO of Gechuang Dongzhi Technology Co., Ltd. introduced that in the past 4 years, Gechuang Dongzhi has enabled TCL to work in many industries internally. The tangible benefits of digital technology application for TCL Huaxing optoelectronics have reached 230 million yuan.
“I understand that the manufacturing industry is in charge, and more emphasis is placed on technological innovation and the development of the digital economy. It should be driven by the demand-side manufacturing industry, which will become the main body of innovation. Gechuang Dongzhi will take semiconductor manufacturing as a breakthrough focus and use the industrial Internet to promote the high-quality development of manufacturing.” He Jun believes that the transformation and upgrading of intelligent manufacturing in the semiconductor industry has entered the deep water zone, and it is more necessary to use the innovative technological advantages of 5G, the Internet of things, AI and big data to help semiconductor factories improve production efficiency and reduce production costs.
In recent years, Guangdong has made great efforts to accelerate the digital transformation of leading manufacturing enterprises, and supported Guangzhou, Shenzhen, Foshan and Dongguan in building themselves into demonstration cities for the digital transformation of the manufacturing industry. Solid progress has been made in building a strong manufacturing province. Up to now, Guangdong has promoted the digital transformation of 22,500 industrial enterprises above designated size, and the industrial Internet industry’s added value ranks first in China.
Installing “digital brains” on traditional industries
Shantou Yongjiafa Industrial Co., LTD. (hereinafter referred to as “Yongjiafa”) production workshop, hundreds of weft knitting machines work at the same time. Each loom is connected to the digital system of “Flying Shuttle Spinning” of Vision Technology. And the production data is synchronized to the company computer in real time.
Established in 1995, Yongjiafa is located in Gurao Town, which is known as “the famous town of knitted underwear in China”. In 2019, the company began to explore traditional weaving technology to realize digital intelligent production. “It is urgent for the factory to carry out digital upgrading!” Zhang Jiawei, the general manager, is acutely aware that the management approach of relying on human experience has fallen behind.
Subsequently, Yongjiafa carried out in-depth cooperation with Zhijing Technology.
Subsequently, Yongjiafa carried out in-depth cooperation with Zhijing Technology, which is specialized in providing digital upgrading of the whole industrial chain for the textile and apparel industry. Taking advantage of the digital transformation, Yongjiafa has rapidly developed into an intelligent production service enterprise integrating professional weaving, dyeing and finishing as well as sales of finished products in stores.
“The digital system covers the upper, middle and lower reaches of the textile industry. And can be quickly replicated for small and medium-sized enterprises in the whole industry chain.” Li Yaping, co-founder and senior vice president of Zhijing Technology, provides intelligent solutions for production and management of textile enterprises in the upstream. Connect a number of small and medium-sized garment manufacturers in the middle reaches to solve the pain point of “difficulty in finding cloth” industry. In the downstream focused manufacturing to achieve flexible production.
With the help of digital transformation, the production efficiency of Yongjiafa.
With the help of digital transformation, the production efficiency of Yongjiafa, a veteran textile enterprise. It has increased by 30% in just 3 years. From hand weaving to mechanical textile and digital knitting machine. The ancient textile industry is full of vitality in the digital wave.
There is no exception. In Zhangcha Town, Chancheng District, Foshan City, known as the “Famous textile Town in China”, textile enterprises have formed industrial clusters of R&D, design, production, trade, exhibition and marketing and logistics through digital transformation and upgrading.
Chen Kai, general manager of Foshan Xinwei Knitting Co., LTD., is an old textile man. Since 1995, he has been engaged in textile industry and founded his own factory in 2015.
If the traditional textile industry wants to develop well
“If the traditional textile industry wants to develop well, it cannot do without the word ‘cost reduction and efficiency improvement’, and the key lies in digitalization.” With years of experience in the textile industry, Chen Kai became one of the early entrepreneurs to test the waters of digital transformation. Once the factory was up and running, he used a digital platform to access the equipment.
In Chen’s view, digital transformation can make employees more active. “In the past, doing a single order was a single order, and the staff was not motivated. Now, employees can see how much work they do and how much they get paid on their phones, so they’re much more motivated!”
More and more upstream and downstream enterprises through the digital system
In ZhangCha, more and more upstream and downstream enterprises through the digital system “twisted into a strand of rope”. Chen Kai took out his mobile phone. The system showed the progress of raw materials and logistics. “For large downstream fabric enterprises, digitalization makes the whole process more clear: the production schedule of which factory is what, how much material is needed, enterprises can make decisions through the digital platform system.”
At present, Guangdong takes the lead in carrying out the digital transformation of industrial clusters in China. In the central factory of Jieyang Zhongde Metal Eco-City Park, the injection molding production machine runs fully. In a small household appliance enterprise in Beijiao Town, Foshan, the equipment has realized real-time updates based on Internet information. In Dongguan Songshan Lake Electronic Information Industrial Park, intelligent production lines are equipped with Huawei Industrial Internet platform… At present, more than 650,000 small and medium-sized enterprises in Guangdong have been promoted to “access the cloud and platform”.
“It is suggested that more efforts should be made to promote the digital transformation of industries with traditional advantages. At present, Guangdong modern light industry textile and other trillion-level industrial clusters belong to the traditional advantageous industries with huge size and urgent need of transformation and upgrading. This is not only an important means to achieve the steady development of Guangdong’s industrial economy, but also the only way to build a modern industrial system.” Ministry of Industry and Information Technology electronic five deputy director, Guangdong Province manufacturing strong province construction expert advisory committee specially invited expert Wang Yong said.
Solve the “bottleneck” problem in the field of digital economy
Into the South China Sea Sanshan Wenhan Lake next to the Jihua laboratory. The atmosphere of scientific and technological innovation in full swing. In the research department of high-power semiconductor equipment, researchers and developers test the stability of new equipment over and over again.
The provincial economic work conference proposed to strengthen the dominant position of enterprise innovation. And strengthen the demand-oriented scientific and technological research. Guangdong semiconductor and integrated circuit industry is facing the difficulties. More and more difficulties, speed up the breakthrough of the digital economy field “bottleneck” key core technology.
“As early as 2018, we developed a 2.45GHz microwave power supply. A key component of semiconductor equipment. But the key materials could not be manufactured domestically.” Ji Hua Laboratory (Advanced Manufacturing Science and Technology Guangdong Laboratory) semiconductor technology research Department related person in charge of Hu Lang talking about the initial business feeling helpless.
Hu Lang’s experience reflects the development predicament of semiconductor and integrated circuit industry in Guangdong.
The Pearl River Delta has the largest chip consumption. And application market in China, but in the whole industry chain, the manufacturing weakness is obvious. Under the global chip supply crisis, Guangdong manufacturing supply chain has been affected. In the middle stream, the semiconductor industry “chain master” enterprises are striving for the lead in the storm.
In August 2022, the Phase III project of Guangzhou Yuexin Semiconductor Technology Co., LTD. (hereinafter referred to as “Yuexin Semiconductor”), with a total investment of 16.25 billion yuan, was launched. And a new 12-inch IC analog feature process production line with a capacity of 40,000 pieces per month was built, aiming at industrial car gauge chips. In November, Yuexin completed a new round of B financing. All of which was used for the construction of the Phase III project.
At the end of October 2022, China Resources Microelectronics Shenzhen 12-inch integrated circuit production line project also officially started. With a total investment of 22 billion yuan in the first phase of the project. The annual output of 12-inch power chips will be 480,000 pieces. And the products will be used in automotive electronics, new energy and other fields.
“We will give full play to the leading role of the chain to help Guangdong build a globally competitive IC industry innovation highland.” Chen Wei, president and CEO of Yuexin Semiconductor. Said that since its establishment in Guangzhou. The company has attracted 150 upstream and downstream enterprises from materials equipment, chip design, packaging and testing, and terminal applications to settle in Huangpu Development Zone.
Across the province, broader collaborative innovation is accelerating.
Across the province, broader collaborative innovation is accelerating. Since 2021, Guangdong has promoted the establishment of three industrial groups with an investment scale of over 10 billion yuan. Namely Bay Area semiconductor, Broad Rongzhi and smart sensor, and set up six investment funds with a total investment scale of over 100 billion yuan to support Guangzhou, Shenzhen and Zhuhai in building integrated circuit industry development clusters.
At present, in some fields of semiconductor and integrated circuit. China and developed countries are roughly at the same starting line. Guangdong, a manufacturing province, has ushered in an era of “lane changing and overtaking”. “The third generation of semiconductor technology, represented by silicon carbide and gallium nitride. It is expected to become a new track for Guangdong to lead power generation.” Ji Hua Laboratory high power semiconductor equipment research Department Director Wu Sanzhong thinks.
Tu Gaokun, secretary of the Party Group and director of the provincial Department of Industry and Information Technology, said that the next step is to speed up the strengthening of the industry chain in the fields of integrated circuit, industrial software, high-end equipment, new materials and other areas, establish and improve the collaborative innovation system of manufacturing industry with enterprises as the main body, to provide an inexhaustible “first power” for the development of Guangdong’s manufacturing industry.
文章来源：http://www.gd.gov.cn/gdywdt/zwzt/yqfk/gdzxd/content/post_4075797.html
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