智能制造本质应用最新工业工程及数字网络技术(移动互联网、边缘计算、大数据、人工智能、物联网等),重新审视企业现有流程与生产组织方式,实现企业在供应、营销、设计及制造等领域的经营创新,全面推动企业向生产智能、管理智能化、运营智能方向转型,以满足客户敏捷 、个性、服务化需求。
企业的数字化和智能化改造大体分为4个阶段:自动化产线与生产设备,设备互联与数据采集,数据的打通与直接应用、数据智能决策与控制执行。这4个阶段并不是严格按顺序进行的,各阶段不是孤立且可能跨越多个阶段。
数字化工厂的主要环节包括:设计、生产、物流、售后等环节。关键技术包括:人工智能、大数据、物联网、边缘计算、智能制造系统等。其中,数字化建模、虚拟仿真、虚拟现实/加强现实(VR/AR)等技术包含其中。中国数字化转型网www.szhzxw.cn
产品设计环节
在产品研发设计环节利用数字化建模技术为产品构建三维模型,利用数值仿真、虚拟现实等技术,对产品在各种条件下的性能进行模拟和测试。产品设计环节可以大大缩短设计周期、提高设计质量、快速响应市场需求和定制化生产。
生产规划环节
利用虚拟仿真技术对生产执行进行预规划和验证是数字化工厂生产流程中的一个重要环节。通过数字化建模和仿真技术,对生产环节进行虚拟仿真,既可以提前预测生产执行过程中可能出现的问题,也可以优化和验证生产方案的可行性。中国数字化转型网www.szhzxw.cn
生产执行环节
数字化工厂的生产执行环节是指公司采用数字化技术和工具实现生产计划和任务的执行过程,帮助企业实现生产计划与实际情况的一致性,实时监测生产设备和生产过程中的参数和指标,并提供实时反馈,帮助企业及时调整、优化生产过程。
仓储物流环节
数字化工厂仓储环节是指利用数字化技术和设备,对仓储管理进行优化升级的过程。通过数字化技术,仓储环节可以实现更精准的库存管理、更高效的物流运输和更快速的订单处理,同时可以有效降低仓储成本和提高工作效率。中国数字化转型网www.szhzxw.cn
数字化智能化车间的三维结构模型
将数字化建模、数字化控制、数字化管理等技术应用于车间规划与改善、生产运行、工艺执行、库存物流、质量控制、设施维护等六大主要业务活动。结合5M2E(人员Man,设备Machine,物料Material,方法Method,测量Measurement,能源Energy和环保Environment)对生产过程中这六个元素进行监控和管理,提高生产效率和产品品质,并降低生产成本和资源浪费。
工厂数字化、智能化到一定程度,就能通过智能决策来做执行控制和自适应。自适应则指的是系统或设备能够根据外部环境的变化、自动调整参数以及工作模式的能力。中国数字化转型网www.szhzxw.cn
就像人体就是天然的自组织,手指破了皮肤会自动修复,运动疲劳了身体会自动恢复,长跑久了在没有大脑指令的情况下双脚也能维持和谐的跑姿,走路遇到水沟大脑还没反应过来双腿不由自主地跨越过去了。
翻译:
What is the nature of intelligent manufacturing?
The essence of intelligent manufacturing applies the latest industrial engineering and digital network technologies (mobile Internet, edge computing, big data, artificial intelligence, Internet of Things, etc.), re-examines the existing processes and production organization methods of enterprises, realizes the business innovation of enterprises in the fields of supply, marketing, design and manufacturing, and comprehensively promotes the transformation of enterprises to the direction of intelligent production, intelligent management, and intelligent operation. To meet customer agile, personality, service needs.
The digitalization and intelligent transformation of enterprises can be roughly divided into four stages: automated production lines and production equipment, equipment interconnection and data collection, data opening and direct application, data intelligent decision-making and control execution. The four stages are not strictly sequential, the stages are not isolated and may span multiple stages.
The main links of digital factory include: design, production, logistics, after-sales and so on. Key technologies include: artificial intelligence, big data, Internet of Things, edge computing, intelligent manufacturing systems, etc. Among them, digital modeling, virtual simulation, virtual reality/augmented reality (VR/AR) and other technologies are included.中国数字化转型网www.szhzxw.cn
Product design process
In the process of product development and design, digital modeling technology is used to build three-dimensional models for products, and numerical simulation, virtual reality and other technologies are used to simulate and test the performance of products under various conditions. The product design process can greatly shorten the design cycle, improve the design quality, quickly respond to market demand and customize production.中国数字化转型网www.szhzxw.cn
Production planning process
Using virtual simulation technology to pre-plan and verify production execution is an important step in the production process of digital factory. Through the digital modeling and simulation technology, the virtual simulation of the production link can not only predict the possible problems in the production execution process in advance, but also optimize and verify the feasibility of the production plan.
Production execution process
The production execution link of the digital factory refers to the implementation process of the production plan and tasks by the company using digital technology and tools, helping the company to realize the consistency of the production plan and the actual situation, real-time monitoring of the parameters and indicators of the production equipment and the production process, and providing real-time feedback to help the company adjust and optimize the production process in time.
Warehousing and logistics link
The digital factory warehouse link refers to the process of optimizing and upgrading the warehouse management by using digital technology and equipment. Through digital technology, warehousing can achieve more accurate inventory management, more efficient logistics and transportation, and faster order processing, while effectively reducing warehousing costs and improving work efficiency.
3D structure model of digital intelligent workshop
The technology of digital modeling, digital control and digital management is applied to six major business activities such as workshop planning and improvement, production operation, process execution, inventory logistics, quality control and facility maintenance. Monitor and manage these six elements in the production process by combining 5M2E (Man, Machine, Material, Method, Measurement, Energy and environmental protection) to improve production efficiency and product quality. And reduce production costs and waste of resources.中国数字化转型网www.szhzxw.cn
If the factory is digitized and intelligent to a certain extent, it can do executive control and self-adaptation through intelligent decision-making. Adaptive refers to the ability of a system or device to automatically adjust parameters and working modes according to changes in the external environment.
Just like the human body is the natural self-organization, the finger broken skin will automatically repair, the body will automatically recover after exercise fatigue, the feet can maintain a harmonious running posture without brain instructions for a long run, and the legs can’t help crossing the past when the brain has not reacted to the ditch when walking.中国数字化转型网www.szhzxw.cn

