宽敞的智能工厂运营中心里，硕大的显示屏布满了整面墙，制造品质实绩报告、生产实绩报表、生产计划日程表、能源消耗情况说明、现场设备实绩看板、工单生产准备情况等内容，在这里一目了然。
忙碌的生产车间里，拉伸、成型、封箱、码垛等环节全部被机器人代替，它们不停地挥动着机械臂，让42秒出一口锅成为了现实；空旷的立体仓库前，只有寥寥几个人，不用人工配送，只要通过扫码，仓库就能自动识别所有原材料和成品，将原材料通过输送线运往各个车间，并将成品输送回仓库；明亮的两层食堂里，不用人工结算，只要员工把选好的菜品放在收银台前，就能通过餐具里的芯片，完成自动结算。
这是记者在爱仕达股份有限公司里看到的场景，数字化、智能化贯穿了每一个环节。作为2021年浙江省20家“未来工厂”之一，在这里，可以遇见未来的生产和生活。
“这里使用了500台钱江机器人、1000余条成套自动化智能生产线。7个分厂从投入到产出独立运行，相互协同，各分厂的自动模具库、快速换模系统以及岛式分段物流模式，使多品种混线生产效率大大提高，生产线与自动仓库无缝对接，实现了拉动式生产管理，有效提高厂房利用效率。通过SCADA、ERP、PLM、SRM、APS、MES、WMS等七大系统深度集成，生产过程实行全流程、全要素数字化管理。”爱仕达副总经理张小毛说。
在他看来，未来工厂主要体现在智能化上，而智能化的核心在于自动化。“事实上，早在2010年，爱仕达就开始尝试用自动化设备代替人工。2013年，爱仕达花了350万欧元左右，从意大利引进一条辊淋涂线，实现了多个环节一个车间、一个流程的自动化生产。”而这也是爱仕达智能工厂最初的模样。
从单台自动化设备，到自动化流水线，再到如今的智能工厂；从人工管理，到信息化、标准化管理，再到如今实现全流程数字化管理。爱仕达未来工厂打破了许多传统的生产方式，让生产效率平均提高22.46%，运行成本平均降低23.16%，产品不良率平均降低30.5%，单位产值能耗平均降低21.1%，产品升级周期缩短34.8%，实现了从规模效益向技术效益、管理效益、质量效益、品牌效益的转变，实现了“两流”（人流、物流）更通畅、“两型”（资源节约型、环境友好型）更进步、“两减”（减员、减负）更奏效、“两化”（国产智能化、国产装备化）更到位和劳动条件更改善的目标。
“未来工厂的打造，不仅让爱仕达生产、管理进入到数字化状态，而且向外界传递了企业在技术和管理等方面不断提升的信息，给了客户更多的信心，进一步增强企业在全球的竞争力。”张小毛说。
提升自我的同时，爱仕达未来工厂的成功建设，也使企业成为对外输出智能制造服务，赋能各产业集群的标杆。近年来，爱仕达依托钱江机器人及多家应用子公司，推动行业“国产机器换人”示范应用，结合公司数字化运行管控体系，为炊具行业大规模个性化定制提供解决方案，同时为汽摩配件、五金电器、工程机械、仓储物流等多个细分行业提供智能制造整体解决方案，促进产业集群协同发展。
“此前，我们就为一家替安防系统行业代工的龙头企业，围绕铝锌合金压铸件的机加上下料、打磨、抛光等关键工艺，提供自动化解决方案，近30台钱江机器人为其减少了75%以上的人工。也因为行业龙头效应，如今已有该行业的其他供应商上门，要求为其开发设计应用工站。”张小毛说，2021年，爱仕达对外输出服务销售收入达4亿元，服务企业近百家。
他告诉记者，接下去，爱仕达未来工厂将继续围绕科技创新和产业创新，聚焦“未来工厂+产业大脑”核心架构，持续深化“新智造计划”，深层推进“智造+服务”模式，全力推动产业链数字化升级。
翻译：
In the spacious operation center of smart factory, the whole wall is covered with huge display screens, which can be seen at a glance, such as manufacturing quality performance report, production performance report, production schedule, energy consumption statement, field equipment performance board, and work order production readiness.
In the busy production workshop, the links of stretching, forming, sealing, palletizing and so on are all replaced by robots. They keep waving the mechanical arm, so that a pot in 42 seconds has become a reality; In front of the empty three-dimensional warehouse, there are only a few people. Without manual distribution, the warehouse can automatically identify all raw materials and finished products by scanning the code, and the raw materials will be transported to each workshop through the conveyor line, and the finished products will be transported back to the warehouse; In the bright two-floor canteen, there is no manual settlement. As long as the staff puts the selected dishes in front of the cashier, the automatic settlement can be completed through the chip in the tableware.
This is the reporter in Ashta Co., Ltd. to see the scene, digital, intelligent throughout every link.
As one of the 20 “Factories of the Future” in Zhejiang Province in 2021, you can meet the production and life of the future here.
“500 Qianjiang robots and more than 1,000 complete automated intelligent production lines are used here. The 7 sub-plants operate independently from input to output and cooperate with each other. The automatic mold library, rapid mold change system and island type section logistics mode of each sub-plant greatly improve the production efficiency of multi-variety mixed line. The seamless connection between the production line and the automatic warehouse realizes pull production management and effectively improves the utilization efficiency of the plant. Through the deep integration of seven systems, including SCADA, ERP, PLM, SRM, APS, MES and WMS. The production process implements the digital management of the whole process and all factors.” “Said Zhang Xiaomao, deputy general manager of Axta.
In his opinion, the future factory is mainly embodied in intelligence, and the core of intelligence is automation. “In fact, as early as 2010, Asalta started experimenting with automated devices instead of people. In 2013, Axalta spent around 3.5 million euros to import a roller coating line from Italy. Which realized the automatic production of multiple links, one workshop and one process.” And this is what the original Asalta Smart Factory looks like.
From a single piece of automation equipment, to automated assembly lines, and then to today’s smart factory;
From manual management, to information, standardized management, and now to realize the whole process of digital management. Axalta Future Factory has broken many traditional production methods, increasing production efficiency by 22.46% on average, reducing operation cost by 23.16% on average, reducing product defect rate by 30.5% on average, reducing energy consumption per unit of output value by 21.1% on average, and shortening product upgrade cycle by 34.8%. It has realized the transformation from scale benefit to technology benefit, management benefit, quality benefit and brand benefit, and has realized the goal of “two streams” (people flow, logistics) more smooth, “two types” (resource-saving, environment-friendly) more progressive, “two reduction” (reducing staff, reducing burden) more effective, “two industrialization” (domestic intelligent, domestic equipment) more in place and improving labor conditions.
“The building of the future factory not only makes the production and management of Axalta enter the digital state. But also conveys the information of the enterprise’s continuous improvement in technology and management to the outside world. Giving customers more confidence and further enhancing the competitiveness of the enterprise in the world.” Zhang Xiaomao said.
While improving itself, the successful construction of the future factory of Asta also makes the company become a benchmark for exporting intelligent manufacturing services and empowering various industrial clusters.
In recent years, relying on Qianjiang Robot and a number of application subsidiaries. Aashta has promoted the demonstration application of “domestic machine replacement” in the industry. Combined with the company’s digital operation control system. Aashta has provided solutions for large-scale personalized customization of the cookware industry. And at the same time provided overall intelligent manufacturing solutions for auto and motorcycle parts. Hardware and electrical appliances, engineering machinery, warehousing and logistics and other subsectors. We will promote coordinated development of industrial clusters.
“Previously, we have been a leading manufacturer for the security system industry. Around the aluminum zinc alloy die casting machine plus blanking, grinding, polishing and other key processes, to provide automation solutions. Nearly 30 Qianjiang robots for its more than 75% labor reduction. Because of the industry leadership. Other suppliers in the industry are now coming to the door and asking to develop and design work stations for them.” Zhang Xiaomao said that in 2021, the export service sales revenue of Axalta reached 400 million yuan, serving nearly 100 enterprises.
He told reporters that in the future, Ashta Future Factory will continue to focus on scientific and technological innovation and industrial innovation. Focus on the core structure of “future factory + industrial brain”. Continue to deepen the “new intelligent manufacturing plan”, deeply promote the “intelligent manufacturing + service” model. And vigorously promote the digital upgrading of the industrial chain.
文章来源：https://mp.weixin.qq.com/s/I6ZIYrVa7ylna7SJ7AYNmQ
本文由数字化转型网（www.szhzxw.cn）转载而成，来源：温岭日报，作者：赵碧莹；编辑/翻译：数字化转型网宁檬树。
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