工厂越来越智能。这一关键趋势将如何影响您的业务？
一目了然
- 智能工厂即将到来，IT领导者需要做好准备。
- 早期采用者包括任何使用传统技术和系统进行制造的组织。
- 供应链压力和经济状况正在更快地推动智能工厂的需求。
智能工厂是一种高度数字化和互联的设施，其中自动化和自我优化使机器和设备能够简化基本流程。智能工厂是工业4.0的基石。智能工厂的好处超越了商品的物理生产，进入了关键的业务功能，包括规划、供应链物流和产品开发。
商业咨询公司德勤咨询公司（Deloitte Consulting）的负责人蒂姆·高斯（Tim Gaus）在接受电子邮件采访时表示，智能工厂是向全面智能制造运营更广泛转变的关键组成部分。他解释说：“它包括所有流程和工具，这些流程和工具可以在工厂的四面墙和整个公司的供应网络中带来更大的价值。“[它]代表了从更传统的自动化到完全连接和灵活的系统的飞跃 – 一个可以使用来自连接操作和生产系统的恒定数据流来学习和适应新需求的系统。 数字化转型网（www.szhzxw.cn）
智能工厂利用多种技术使制造实践完全全面，罗克韦尔自动化智能制造平台开发商 Plex 的 ERP 产品管理总监 Doug Johnson 观察到。“重点是部署一系列技术，将连接您的整个制造过程……到一个安全可靠的位置，“他在电子邮件采访中解释道。这些技术包括云计算、大数据分析、传感器和工业物联网 （IIoT）。
一、多重优势
虽然采用智能工厂会带来许多好处，但在最高层面上，组织正在设计解决方案，以应对世界上一些最大的挑战。Gaus说，采用者将能够更好地从他们的运营中获得可操作的见解，并将这些知识转移给将来使用。他补充说，采用者还将获得可靠和安全的技术基础，将他们的业务带入未来，保护他们的运营免受恶意网络攻击，在数字世界中彻底解决问题，并创造更好的文化和员工体验，从而提高透明度和与一线员工的信任。 数字化转型网（www.szhzxw.cn）
智能工厂可以使各种规模和各行各业的企业受益，包括汽车、食品和饮料、消费品 （CPG）、橡胶和塑料制造以及电子产品。“这些行业的企业通常具有复杂的制造工艺，其中包含许多活动部件，这使它们成为智能工厂的绝佳候选者，”Johnson 解释道。此外，希望降低成本、提高效率、高度关注质量控制并希望非常敏捷和响应变化的企业可能会从智能工厂部署中受益。
二、潜在采用者
Gaus 说，任何拥有制造业务的组织，如果目前正在使用传统系统来支持其运营，以及那些希望提高效率、可持续性、客户体验和整体竞争态势的组织，都可以从智能工厂和制造解决方案中受益。“通过设计端到端的智能制造运营，组织可以提高效率和可持续性，建立弹性，并创造新的增长水平和竞争优势。”他补充说，德勤的《2023年制造业展望》报告显示，超过60%的受访高管正在与专业技术公司合作，以在未来几年推进其智能制造计划。 数字化转型网（www.szhzxw.cn）
三、从小处着手
对于许多企业来说，进入智能制造领域可能令人生畏。“我们告诉客户要从大处着眼，从小处着手，快速扩展，”Gaus 说。“从最高价值的投资开始，对传统流程进行改进，以显示投资回报率和整体影响，然后开始向其他领域努力。”
智能工厂技术是高度复杂的系统，这意味着它们可能难以管理，实施和维护成本高昂。“企业需要仔细考虑他们的可用预算，并确保他们拥有必要的专业知识和资源来支持智能工厂计划，”约翰逊说。此外，选择正确的智能工厂技术解决方案也是一个关键决策。“必须考虑各种因素，以确保该技术符合您的目标和计划增长，具有成本效益，并将提供长期利益。”关键考虑因素包括业务目标一致性、可伸缩性、用户友好性和可靠性。 数字化转型网（www.szhzxw.cn）
四、日益增长的压力
随着客户对高质量产品的期望不断提高，全球经济的竞争日益激烈。“此外，技术工人短缺、供应链中断和经济挑战给制造业带来了更大的压力，”约翰逊说。他指出，Plex最近一项关于智能制造的研究显示，与前一年相比，他们缺乏超越竞争对手的技术的受访者数量增加了一倍。在同一份报告中，97%的参与者报告了使用智能制造技术的计划。“利用智能技术和采用数据驱动的制造方法，”约翰逊指出，“对于企业提高效率和生产力以保持竞争力至关重要。
英文原文：
How Smart Factories Will Revolutionize Manufacturing
Factories are getting smart. How will this pivotal trend impact your business?
At a Glance
- Smart factories are coming and IT leaders need to get ready.
- Early adopters include any organization manufacturing with legacy technology and systems.
- Supply chain pressures and economic conditions are pushing smart factory needs even faster.
A smart factory is a highly digitalized and connected facility in which automation and self-optimization allows machinery and equipment to streamline essential processes. Smart factories provide the cornerstone for Industry 4.0. Smart factory benefits go beyond the physical production of goods and into key business functions, including planning, supply chain logistics, and product development.
A smart factory is a key component in the broader shift to comprehensive smart manufacturing operations, says Tim Gaus, a principal with business advisory firm Deloitte Consulting in an email interview. “It’s inclusive of all of the processes and tools that drive greater value both within the four walls of a factory and across a company’s supply network,” he explains. “[It] represents a leap forward from more traditional automation to a fully connected and flexible system — one that can use a constant stream of data from connected operations and production systems to learn and adapt to new demands.”
A smart factory takes advantage of multiple technologies to make manufacturing practices completely comprehensive, observes Doug Johnson, director of product management, ERP, at smart manufacturing platform developer Plex by Rockwell Automation. “The focus is to deploy a series of technologies that will connect your entire manufacturing process … into one safe and secure location,” he explains in an email interview. These technologies include cloud computing, big data analytics, sensors, and the Industrial Internet of Things (IIoT). 数字化转型网（www.szhzxw.cn）
1. Multiple Benefits
While smart factory adoption presents many benefits, at the highest level, organizations are engineering solutions addressing some of the world’s greatest challenges. Adopters will be better able to derive actionable insights from their operations and transfer this knowledge for future use, Gaus says. He adds that adopters also stand to gain a reliable and secure technologies base that will take their business into the future, protect their operations from malicious cyberattacks, solve problems completely in the digital world, and create improved culture and employee experiences that will boost greater transparency and trust with frontline workers. 数字化转型网（www.szhzxw.cn）
Smart factories can benefit enterprises of all sizes and in a variety of industries, including automotive, food and beverage, consumer packaged goods (CPG), rubbers and plastics manufacturing, and electronics. “Businesses in these industries often have complex manufacturing processes with many moving parts, which makes them excellent candidates for a smart factory,” Johnson explains. Additionally, businesses that wish to reduce costs, improve efficiency, have a high focus on quality control, and want to to be very agile and responsive to change, will likely benefit from a smart factory deployment.
2. Potential Adopters
Any organization with manufacturing operations that are currently using legacy systems to power their operations, as well as those that are looking to improve their efficiency, sustainability, customer experience, and overall competitive posture can benefit from smart factory and manufacturing solutions, Gaus says. “By engineering an end-to-end smart manufacturing operation, organizations can increase efficiency and sustainability, build resilience, and create new levels of growth and competitive advantage.” He adds that Deloitte’s 2023 Manufacturing Outlook report revealed that more than 60 percent of surveyed executives are now partnering with specialized technology companies to further their smart manufacturing initiatives in the coming years.
3. Starting Small
Getting into smart manufacturing can be daunting for many businesses. “We tell our clients to think big, start small, and scale fast,” Gaus says. “Start with the highest value investments, add improvements to your legacy processes to show ROI and overall impact, and then start to work your way to other areas.”
Smart factory technologies are highly complex systems, which means they can be difficult to manage and expensive to implement and maintain. “Businesses need to carefully consider their available budget and ensure they have the necessary expertise and resources in place to support a smart factory initiative,” Johnson says. Additionally, selecting the right smart factory technology solution is a critical decision. “It’s essential to consider various factors to ensure the technology aligns with your goals and planned growth, is cost-effective, and will provide long-term benefits.” Key considerations include business objective alignment, scalability, user-friendliness, and reliability. 数字化转型网（www.szhzxw.cn）
4. Growing Pressure
The global economy is becoming increasingly competitive as customer expectations for high-quality products rise. “Further, the skilled worker shortage, supply chain disruptions, and economic challenges are placing added pressure on the manufacturing sector,” Johnson says. He points to a recent Plex study on smart manufacturing in which twice as many respondents reported that they lack the technology to outpace their competition compared to the prior year. In the same report, 97 percent of participants reported plans to use smart manufacturing technology. “Leveraging smart technologies and adopting data-driven approaches to manufacturing,” Johnson notes, “is critical for businesses to improve their efficiency and productivity to remain competitive.”
本文由数字化转型网（www.szhzxw.cn）转载而成，来源于INFORMATIONWEEK.COM；编辑/翻译：数字化转型网宁檬树。
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